Leavold Engineering
100% Australian – Composite Engineering and Manufacturing

Stronger. Lighter.
Right Here in Australia.


Leavold Engineering aspires to be your one-stop-shop for engineering and composite solutions. No matter how big or small a project is, or if you just need an extra-hand, we are here to support you.

We provide engineering and composite manufacturing under one roof — CAD, mechanical design, tooling, layup, and produced parts.

◇
Processes
CAD · Analysis · Manufacturing · Labour-hire
Pipeline
CAD → FEA → Mould → Part
Design Pattern Making Tooling Layup Repairs
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How we can help

A breakdown of specific processes and methods we’re set up to handle.

CAD / 3D Modelling

Advanced CAD and 3D modelling capabilities delivering precise, parametric designs, complex assemblies, and manufacturing-ready geometries.

Analysis/Simulation

Engineering analysis and simulation using FEA, CFD, and multi-physics tools to predict performance, optimise designs, and validate structural integrity before production.

Design for Manufacturing

Design for manufacturability expertise, optimising components early for efficient production, reduced costs, simplified processes, minimal waste, easier assembly, and seamless integration across manufacturing methods.

Project Management & Full Turnkey Solutions

End-to-end project management and turnkey solutions, guiding programs from concept and design through prototyping, certification, production, and supply-chain delivery.

Reverse Engineering & Re-Engineering

Reverse engineering and re-engineering services, including 3D scanning, legacy part recreation, design improvements, performance upgrades, and material conversions for enhanced functionality and cost efficiency.

Tooling Design and Manufacture

Custom tooling design and manufacture, including moulds, masters, fixtures, jigs, and production aids for high-precision, repeatable composite part fabrication.

Advanced Composite Manufacturing

Composite manufacturing with autoclave curing, prepreg lay-up, resin infusion (VARTM/RTM) and out-of-autoclave processes for high-performance monolithic and sandwich structures.

Specialised Processes & Assemblies

Specialised composite processes including honeycomb/sandwich panel fabrication, structural adhesive bonding, metal-to-composite hybrids, insert integration, and lightweight assembly optimisation.

Composite Repairs

Composite repairs for motorsports and rally applications, including structural patching, laminate replacement, damage assessment and restoration to original strength and performance.

Contract & On-Site Support

Providing flexible contract work and hourly expert support on-site at your facility, remotely, or at race events.

Recent work.

A selection of engineering and composite manufacturing projects.

Prototype Production
Foam Core Layup
Internal core layup for a carbon fibre monocoque
Manufacturing
Infusion – Front Bar Stiffeners
Vinylester infused front bar supports for a ZB Commodore
Industry Support
Contracted Labour
Fibreglassed Dome Mould
Motorsport
Composite Monocoque
Composite Sandwich Monocoque produced in a single piece using Out-Of-Autoclave prepregs, and SAN foam core.
Aerospace
Carbon-fibre Fan Shroud
Industrial — CAD modelling, DFM
Prototype Production
High-temperature Fibreglass Tooling
Tooling production suitable for 120°c cure cycles
Motorsport
Infused ZB Front Bar
Freshly demoulded ZB commodore front bar, ready to be trimmed

Leavold Engineering was started in 2024, aiming to support the Australian and New Zealand’s engineering and composite sectors.

Two things we pride ourselves on are honesty and trust. We keep things transparent so you always know where your project’s at. No surprises, no runaround — just straight-up communication from start to finish.

Our team brings years of real-world experience across both engineering and composites. Whether it’s tackling structural design, optimising manufacturing processes, or developing custom tooling solutions, we deliver quality work without the unnecessary complexity.

Proudly Australian and committed to innovation, quality, and customer support, Leavold Engineering is here to turn your engineering challenges into practical, high-performing realities. Let’s build something exceptional together.

Got a part that needs
to go composite?

Tell us what you’re working on. No pitch decks needed — a sketch on a napkin works too.

We’ll get back to you within 24 hours.

or reach us directly
Phone
Location
Greater Western Sydney, NSW
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